- Tensile strength, MPa 530...680
- Yield strength, MPa ≥ 460
- Elongation, % ≥ 20
- Impact energy KV −40 °C, J ≥ 47
Welding wire with copper-plated surface G4Si1

Terms of use
- welding wire is used for welding (surfacing) products, parts and structures made of carbon and low-alloy steels in the lower, vertical and ceiling positions
- welding can be carried out both in gas mixtures (mixes) and in pure CO2
- in order to obtain a high-quality seam, scale, rust and various oxide and other coatings must be removed necessary)
Special properties
- in the process of wire production, plasma vacuum-arc treatment ensures effective cleaning of the surface, as a result, the surface of the treated wire receives a characteristic silver color and high adhesiveness, which, with further copper plating, provides a solid and durable coating
- thanks to the high-quality coating and stable diameter of the wire along the entire length, uniform supply and economical consumption of copper conductive tips are ensured. Serial winding significantly increases the period of operation of expensive semi-automatic welding machines. It is possible to work with various types of welding equipment
- the stable burning of the arc, which is observed in a wide range of welding modes, minimal metal spatter, the absence of inflows and porosity in the welding seam is noted
G4Si1 copper-plated welding wire is intended for automatic and semi-mechanized welding of carbon and low-alloy steels to obtain greater strength than when using G3Si1. Welding wire is widely used for welding pipelines, in the shipbuilding industry, in automobile and mechanical engineering, as well as in construction. The wire is used when working with thin sheet metal.
Packaging data
| Metal spool BS/KS 300 |
| Ø 0,8 mm; Ø 1,0 mm; Ø 1,2 mm; Ø 1,6 mm |
| Weight – 15 kg / 18 kg |
| Plastic spool D 270/D 300 |
| Ø 0,8 mm; Ø 1,0 mm; Ø 1,2 mm |
| Weight – 15 kg / 18 kg |
| Plastic spool D 200 |
| Ø 0,6 mm; Ø 0,8 mm; Ø 1,0 mm; Ø 1,2 mm |
| Weight – 5 kg |
| Plastic spool D 170 |
| Ø 0,6 mm;Ø 0,8 mm; Ø 1,0 mm |
| Weight – 1kg /2.5 kg |
| Plastic spool D100/K100 |
| Ø 0,6 mm;Ø 0,8 mm |
| Weight – 1kg |
Coating type
copper-coated
CHEMICAL COMPOSITION OF DEPOSITED METAL, %
According to AWS A5.1 / Typical Results
C
Carbon
0.06-0.14
Mn
Manganese
1.6-1.9
Si
Silicon
0.8-1.2
P
Phosphorus
≤0.025
S
Sulfur
≤0.025
Cr
Chromium
≤0.15
Ni
Nickel
≤0.15
Mo
Molybdenum
≤0.15
V
Vanadium
≤0.03
Al
Aluminium
≤0.02
Ti+Zr
Titanium+Zirconium
≤0.15
Cu
Copper
≤0.35
WEDGE METAL MECHANICAL PROPERTIES
According to AWS A5.1 / Typical Results
Welding modes
| Nominal wire diameter, mm | Current strength, A | Voltage, V | Wire feed speed, m/h | Shielded gas consumption, l/min |
|---|---|---|---|---|
| 0.6 | 50 - 140 | 13 - 21 | 260 - 400 | 6 - 8 |
| 0.8 | 50 - 150 | 13 - 21 | 260 - 400 | 6 - 8 |
| 1 | 70 - 200 | 16 - 24 | 160 - 400 | 8 - 10 |
| 1.2 | 90 - 350 | 19 - 34 | 150 - 400 | 8 - 12 |
| 1.6 | 140 - 370 | 17 - 32 | 100 - 350 | 12 - 16 |
Welding should be carried out with direct current of reverse polarity
Position of seams during welding
pa
pb
pc
pf
pg
pe
pd
Download Certificates
Регістр Судноплавства України
Сертифікат відповідності
TUV
Canadian Welding Bureau
Deutsche Bahn
Declaration of perfomance
Система якості




